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In 1976, when Steve &
Molly Saunders bought the Swift Homestead on Main Street in Wayne,
Maine, Edith Swift told them that bricks for the house had been made
from clay in the back field. The house dates back to 1798; it was not
unusual in those days for bricks to be made nearby using clay as an
inexpensive construction material. The Saunders also discovered that in
the early days, Wayne had a redware pottery shop across the street on
Pocasset Lake.
One day while helping
with a garden, their 5 year-old son Sam said: "Mom, you can make stuff
with this dirt." Molly decided to have a local contractor dig a test
hole in search of clay. Under a few feet of topsoil and about 6 feet of
clay mixed with sand was a vein of pure clay that went down to bedrock
at about 16-18 feet. Molly had fallen in love with earthenware pottery
while living in Central America. She decided that day to become a
professional potter.
This
Maine "blue" clay is blue-gray when dug. On
firing, it oxidizes and changes to a red brick color. The clay deposit
was formed as the glaciers retreated at the end of the Ice Age 12,000
years ago. The tremendous weight of mile thick ice depressed the earth's
crust, forcing it below sea level. As the glaciers melted, rivers full
of sand and clay would settle out and form ocean deltas. When the earth
returned to previous levels, the clay remained under the topsoil.
At Wayne Village
Pottery, the Saunders dig the clay 40 tons at a time, an amount that
lasts 10-12 years. The dense wet clay leaves a surprisingly small hole,
which is backfilled with the sandy top clay, leaving barely a trace of
the dig. The very wet clay is then shoveled into plastic bags. Later it
is sieved to eliminate pebbles, put through a pugmill, and aged before
it's ready for the potter's wheel. The clay is also rolled into slabs
and cut into ornaments and tiles.
The clay is fired to a
temperature of 2000 degrees. Since it contains iron, it fires red and
has a bell-like ring. The Saunders are delighted to be able to use a
local resource instead of buying clay from elsewhere. When carefully
dug, the clay is high quality plastic clay, good for wheelwork. The
extra care needed to process the clay is well worth it as each pot
produced is a piece of Wayne and the State of Maine. This same clay used
to provide a living for many village redware potters in colonial days.
The Saunders are thus reviving a lost art.
The clay is common in
Central and Southern Maine. Children often know where to find clay,
common along lake shores and beaches. If you find some, enjoy creating
something, then bring your creations to Wayne Village Pottery and we'll
fire them for you!
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